Process Design

We offer a FEED package that results in a basic engineering package, sometimes referred to as process design packages (PDPs) which is sufficiently progressed to enable competitive bids to be obtained on a lump sum basis.

In FEED the project delivery is split in two phases; in the first, engineers set the design parameters which define the work scope and break the work down into work packages for budgeting and planning process, to a level sufficient to allow the Owner to go out to the market to tender the work.

The deliverables of a FEED package can contain one or more of the following as per Client requirements:

Feasibility study

Design Basis, Process Description

Material & Energy Balance, Process calculations

Sizing of major equipment

Overall Layout, PFD, P&ID

Fluid Classification, Material Selection diagram

Equipment List, Line List with piping specification, Valve List

Instrument List with specification

Electrical Section

Utility Design

Equipment Process Datasheets with Equipment Sketches

Control Philosophy, Relief & Blowdown Philosophy, HAZOP

Project Schedule

Bill of Quantity (BOQ), Overall Water Balance, Project Cost

Start-up Procedures, Operating and Maintenance Manuals

Commissioning and Start-up assistance

We offer detailed engineering services in Process, Piping, Mechanical, Civil/Structural, Electrical, Instrumentation engineering, 3D, as build drawing etc.

Process Safety and Risk Management

In Process Safety Management we work in Hazard and operability study.The Hazard and Operability (HAZOP) study is carried out to identify the Hazard and operability problems. In addition, recommendations in the process facilities to reduce the probability and consequences of an incident are to be provided. Hazards, which can harm personnel, environment, or property, are identified. To recommend ways to mitigate the identified problems or to identify areas that need to be further investigated.

We deliver HAZOP risk analysis with a review of the available Process Safety Information (PSI) and identification of missing PSI required to support our analysis.

Establishing the "Design Intent" for the process, including the desired and/or safe ranges for each of the operating parameters.

Applying the Guide Words (No, Less, More, Reverse, etc.) to each of the Process Parameters (Temperature, Pressure, Flow, Level, etc.), to identify deviations from the design intent.

Determining if the control system and emergency systems are adequate and are sufficiently reliable to prevent each deviation - in the form of an initiating event and enabling conditions - from escalating to an undesirable process incident.

Estimating the severity of the consequences of each undesired incident, taking into account mitigation safeguards and conditional factors. Consequences can be further evaluated using our expertise in consequence modelling.

Estimating the likelihood of occurrence of each undesired incident.

Utilizing a Risk Matrix to determine the relative risks of the undesired incidents.

Comparing the risk of occurrence for each incident with corporate guidelines for process risk.

Determining the number and types of safeguards and/or process improvements that would be needed to reduce the risks to tolerable levels.

Our process safety specialist’s report will present the HAZOP team’s recommendations and suggestions for improvements to the process, based on the site’s experience and on recognized and generally accepted good engineering practices. Following the receipt of comments from the client, a final report is issued.

Our Benefits

 Minimizing the risk of hazardous substances and energy being  emitted

 Reducing the consequences of a release of the hazardous substances

 Identification of non-obvious hazards

Applications

 The Hazard and Operability (HAZOP) study is the most widely used Process Hazards Analysis (PHA) technique in the chemical, pharmaceutical, food, oil and gas, nuclear, and other process industries worldwide.

Project Management

Strong project management is the key to success, as this will save time & money. RPT personnel have valuable experience in project execution in similar processes.

Single point of contact for project execution.

Resourcing the workforce for the project as per the execution plan.

Management of Complete Engineering, Procurement, Construction and Commissioning till handing over the project for day-to-day operations through dedicated functional teams.

Develop the project execution plan and monitoring for smooth execution.

Managing the delivery of equipment in line with the construction sequence.

Management of planning & control activity with periodic progress reporting on EPC progress.

Management of Contracts & commercial transaction with billing to ensure Cash flow requirements of the project.

Managing the construction activity at the site.

Managing the project Risks for clients.